Production and fabrication
Posted On Wednesday, October 29, 2008 at at 8:19 AM by imagine web studioAMD produces their own processors in wholly owned semiconductor Fabrication Plants, called "FABs". AMD uses a "FAB x" naming convention for their production facilities, where "x" is the number of years that have passed between the founding of AMD and the date the FAB opened.
At their Fabrication facilities, AMD utilizes a system called Automated Precision Manufacturing (APM). APM is a collection of manufacturing technologies AMD has developed over their history (many of which AMD holds patents for), which are designed to enhance the microprocessor production process, primarily in terms of yield. Much of APM is related to removing the "human equation" from the manufacturing process by isolating in-process wafers in containers that are only exposed to clean room facilities. AMD claims that the technologies that combine to make APM are unique to the industry and make it the foremost semiconductor manufacturer in the world - a fact which is lent some credence by their current agreement with Chartered Semiconductor Manufacturing based in Singapore. India's first Fab City, a silicon chip manufacturing facility at Hyderabad, being setup with an investment of $3 billion by the AMD-SemIndia consortium.
AMD currently has a production agreement with foundry Chartered Semiconductor Manufacturing which allows Chartered access to AMD Automated Precision Manufacturing (APM) process technology, in exchange for which Chartered will act as extra production capacity for AMD.
Through the acquisition of ATI, AMD also has manufacturing agreements with TSMC to produce ATI's lines of graphics and chipset processors. It is currently unclear how much of ATI's manufacturing needs will be moved to AMD's own fabs and how much will remain outsourced to other foundry companies, but AMD has announced plans for future processors to be outsourced to TSMC, while coincidently TSMC had announced it had received orders to fabricate x86 processors.
AMD Saxony in Dresden, Germany is the major wafer production site.
AMD's main microprocessor manufacturing and design facilities are located in Dresden, Germany. Additionally, highly integrated microprocessors are manufactured in Taiwan made by third-party manufacturers under strict license from AMD. Between 2003 and 2005, they constructed a second manufacturing plant (300 mm 90 nm process SOI) in the same complex in order to increase the number of chips they can produce, thus becoming more competitive with Intel. The new plant has been named "Fab 36", in recognition of AMD's 36 years of operation, and is expected to reach full production in mid-2007. AMD recently announced that they have just completed the conversion of Fab 36 from 90 nm to 65 nm and have now shifted their focus to the 45 nm conversion.[24]
AMD has planned expansions in their production capacity. In addition to the completion of Fab 36 in Dresden, AMD is planning to upgrade Fab 30 (adjacent to Fab 36) in Dresden from 200 mm 90 nm process SOI to a 300 mm 65 nm process SOI facility and rename it Fab 38. Originally, Fab 30 was supposed to begin 65 nm production in late 2007 but AMD recently announced they would slow down the upgrade to reduce capital expenditures.[25]
Packaging and testing facilities for its microprocessor products are located in Singapore, Malaysia and China.
Furthermore, AMD announced plans to open a new $3.2 billion facility at the Luther Forest Technology Campus across the towns of Malta and Stillwater in Saratoga County, New York. This new Fab 4x will likely produce 300 mm 32 nm process SOI production, with construction taking place from 2009 to 2010. Some speculation exists as to whether this facility will use high-K/metal gate technology that AMD obtained from IBM.[26]
AMD has also invested $3billion to build a chip fabrication plant in India. Currently, AMD is manufacturing chips in India as a result of their partnership with SemIndia, a group of investors aiming at building a wafer fab, as well as assembly and test operation centers. "AMD ponders over new chip plant in India"
In June 2006, Chartered Semiconductor began shipments of manufactured AMD microprocessors, many of which are shipped from Singapore to Taiwanese and Chinese OEM/ODM manufacturing companies that build computers for companies like Lenovo and Dell.[27]
AMD maintains major design facilities in Fort Collins, CO, Sunnyvale, CA, Austin, TX, Boxborough, MA, Bangalore, India, and Hyderabad, India. With the acquisition of ATI Technologies, the company gained ownership over major design facilities in Markham, ON and Santa Clara, CA